New multi-source waste co-incineration and clustering park operating model for small- and medium-sized city: A case study in China.

With improvements in urban waste management to promote sustainable development, an increasing number of waste types need to be sorted and treated separately. Due to the relatively low amount of waste generated in small- and medium-sized cities, separate treatment facilities for each waste type lack scale, waste is treated at a high cost and low efficiency. Therefore, industrial symbiosis principles are suggested to be used to guide collaborative waste treatment system of multi-source solid wastes, and co-incineration is the most commonly used technology. Most existing studies have focused on co-incineration of one certain waste type (such as sludge or medical waste) with municipal solid waste (MSW), but the systematic design and the comprehensive benefits on a whole city and park level have not been widely studied. Taking the actual operation of a multi-source waste co-incineration park in south-central China as an example, this study conducted a detailed analysis of the waste-energy-water metabolism process of MSW, sludge, food waste, and medical waste co-incineration. The environmental and economic benefits were evaluated and compared with the single decentralized waste treatment mode. The results showed that the multi-source waste co-incineration and clustering park operating model was comprehensively superior to the single treatment mode, greenhouse gases and human toxicity indicators were decreased by 11.87% and 295.74%, respectively, and the internal rate of return of the project was increased by 29.35%. This mainly benefits from the synergy of technical system and the economies of scale. Finally, this research proposed policy suggestions from systematic planning and design, technical route selection, and an innovative management mode in view of the potential challenges.

Fate of sulfur and chlorine during co-incineration of municipal solid waste and industrial organic solid waste.

In China, the co-incineration of municipal solid waste (MSW) with industrial organic solid waste (IOSW) is increasingly adopted. Compared with MSW, IOSW contains higher levels of sulfur (S) and chlorine (Cl), presenting significant challenges for controlling S/Cl emissions in MSW incineration plants. In this study, the impact of co-incinerating IOSW was investigated in a 500 t/d incinerator grate, focusing on the emissions and transformation behaviors of S/Cl. IOSW, with a consistent sulfur content of about 0.22 wt% and a more variable chlorine content averaging 0.53 wt%, contains over 40 % organic sulfur and >90 % organic chlorine, higher than in MSW. The results of co-incineration experiments showed that the median SO2 concentration in the flue gas was stable at 50 mg/m3, while HCl concentration decreased initially and then increased as the co-incineration ratio of IOSW rose from 20 % to 40 %. Furthermore, the concentrations of SO2 and HCl were not significantly influenced by wind flow but were positively affected by the rising furnace temperatures. Besides, the co-incineration ratio had minimal impact on sulfur in fly ash before deacidification, primarily derived from the gas stream. However, the (Na + K)/Cl ratio in fly ash progressively increased from 1.5 to 1.9, and the Ca content decreased from 0.35 % to 0.15 % as the co-incineration ratio rose to 40 %, indicating more chlorine migration into the fly ash at higher co-incineration rates. This research offers essential guidance for effectively controlling pollutant emissions during the co-incineration of IOSW, specifically the S/Cl pollutants.

Environmental impacts of cement kiln co-incineration sewage sludge biodried products in a scale-up trial.

The biodrying technology as a pretreatment technology can overcome the limitations of cement kilns co-incineration sewage sludge (SS) on energy consumption. But the impact of SS biodried products on cement kilns and the route carbon reduction potential of biodrying + cement kilns have not been studied. In this study, SS biodrying and cement kiln co-incineration biodried product trials were conducted to highlight the matrix combustion characteristics, and the impact of biodried products on cement kilns (clinker capacity, coal consumption, and pollutant discharge). The carbon emissions of the four scenarios were assessed based on these results. The results showed that water removal rate reached 65.5 % after 11-day biodrying, and the wet-based lower heating value of the biodried product increased by 76.0 % compared with the initial matrix. Comprehensive combustibility index of the biodried product (0.745 × 10-7 %2℃-3min-2) was better than that of SS (0.433 × 10-7 %2℃-3min-2) although a portion of the organic matter was degraded. Cement kiln co-incineration of biodried products (150 t/d) resulted in per tonne of clinker saved 5.61 kg of coal due to the heat utilization efficiency of biodried products reached to 93.7 %. However, it led to an increase in the emission concentrations of NOX and SO2. Assessment results indicated that the biodrying + cement kiln pathway reduced CO2 emissions by 385.7 kg/t SS. Biodried products have greater potential to reduce emissions as alternative fuels than as fertilizers. This study indicated the advantages of SS biodrying + cement kiln co-incineration route.

Comparative study of different sewage sludge incineration treatments based on environmental and economic life cycle assessment.

Incineration is one of the most widely used treatments in the field of sewage sludge disposal. However, the choice of sewage sludge incineration process is still controversial. In this study, the comparative life cycle assessment of sewage sludge incineration processes, including the mono-incineration, co-incineration in coal-fired power plants and co-incineration in municipal solid waste (MSW) incineration plants, was carried out from the perspective of environment, carbon footprint and economy. The environmental assessment results show that terrestrial ecotoxicity, freshwater ecotoxicity, marine ecotoxicity, human carcinogenic toxicity and human non-carcinogenic toxicity are the most significant environmental impacts. And the environmental performance of co-incineration in coal-fired power plants is the best. Moreover, the environmental impact is most sensitive to the dehydrant, electricity and fly ash chelating agent. Co-incineration in MSW incineration plants has the lowest carbon emissions, with only 70.50% and 82% of the carbon emissions from mono-incineration and co-incineration in coal-fired power plants, respectively. Furthermore, sewage sludge mono-incineration has the highest disposal costs because of the higher depreciation and solid waste disposal costs. The comprehensive evaluation results reveal that the optimization should focus on the selection of dehydrant and fly ash chelating agent, as well as the improvement of the equipment efficiency.

Agglomeration-influenced transformation of heavy metals in gas-solid phases during simulated sewage sludge co-incineration: Effects of phosphorus and operating temperature.

Phosphorus and operating temperature not only affect the agglomeration behavior but also the transformation and migration of heavy metals. Accordingly, this study examined the effect of temperature and phosphorus in a fluidized bed combustion process to understand the emission and distribution of heavy metals by both experimental and thermodynamic calculations. The experimental results indicated that the sodium-phosphate reactions occur before the sodium-silicate reaction in the solid phase when the ratio of P/Na was 1/2. A low-melting-point sodium phosphate component, such as NaPO3, leads to easier particle agglomeration than Na2O-SiO2. In terms of the emissions of heavy metals, Pb and Cd show a similar trend: both the amount of emission smaller than that without adding phosphorus and the amount of emission share an upward trend with the operating time increased during MSS fluidized bed combustion. However, with the presence of phosphorus, the emission of Cr shows slightly decreased, and then sharply dropped, after that, increasing with operating time increased. Generally speaking, the maximum amount of Pb and Cd emitted was at 900 °C, followed by 800 °C and 700 °C. The higher temperature would promote the volatilization of Pb and Cd to emit. On the other hand, Cr emitted at the beginning tended to increase but later decreases when the temperatures were 700 and 900 °C, which may be due to the emission of Cr being influenced by the different affinities of both Al and Cr, reacting with Na in a fluidized bed incinerator. As for the distribution of heavy metals in the solid phase, a higher concentration of heavy metals was found in both the coarsest and finest particles during the process of agglomeration/defluidization.

Co-incineration effect of sewage sludge and municipal solid waste on the behavior of heavy metals by phosphorus.

The effects of sewage sludge phosphorus (P) content on heavy metal behavior during co-incineration of sewage sludge and municipal solid waste (MSW) were evaluated. Thermogravimetric differential thermal analysis revealed that MSW incineration was mainly caused by organic matter and fixed carbon, while sewage sludge incineration was caused by volatile matter. During co-incineration, the peak weight loss at 460 °C shifted to slightly higher temperatures and the sludge ratio increased, indicating that interaction effects during co-incineration delayed pyrolysis and polymer/fixed carbon incineration. The residual heavy metal ratios after mono-incineration of sewage sludge were higher than those after MSW mono-incineration. The Cl content of MSW (0.757%) was much higher than that of sewage sludge (0.068%), which resulted in the conversion of heavy metals into metal chlorides and then volatilized during MSW mono-incineration. A synergistic effect of co-incineration was evident for Cu, but not for lead (Pb) or cadmium (Cd). X-ray absorption fine structure (XAFS) measurement revealed that Cu in MSW ash was in the form of CuO(s), but was Cu3(PO4)2 in sewage sludge and co-incineration ashes. CuO(s) is relatively unstable and may be transformed to CuO(g) or CuCl(s) before volatilizing at high temperature or in the presence of Cl. Phosphorus has the effect of stabilizing Cu in sewage sludge during co-incineration.

Origins of major and minor ash constituents of solid recovered fuel for co-processing in the cement industry.

Solid recovered fuel (SRF) ash consists of element oxides, which are valuable materials for cement manufacturers. When SRF is co-processed in the cement industry, its mineral content is incorporated into the clinker. Therefore, from a technical perspective, SRF ash is recycled. However, since recycling processes for materials that may be present in SRF exist, and since recycling goals are defined for different waste types, understanding the origin of these ash constituents and the contribution of different materials to the Recycling-index (R-index, i.e., the material-recyclable share of SRF) is important. In this work, the origins of Al, Ca, Fe, Si, Ti, Mg, Na, K, S, and P were first reviewed. Subsequently, ten SRF samples were sorted, and the ash content and composition of the sorting fractions (e.g., <10 mm, plastics, paper&cardboard) determined. Additionally, selected samples of polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), polyvinyl chloride (PVC), liquid packaging board (LPB), wood, and paper&cardboard (P&C) extracted from SRF were investigated. The results demonstrated that the materials that contributed most of the valuable oxides and ash content, and thereby to the R-index of SRF, are mixed or composite fractions, for example, the fine fraction, composites, and the sorting residues. Except for the composite LPB, no other material recovery options exist for most of these fractions. For this reason, the recycling of mixed and soiled materials or residues in the cement industry may be considered a complementary option to existing recycling processes.

A Win-Win Combination to Inhibit Persistent Organic Pollutant Formation via the Co-Incineration of Polyvinyl Chloride E-Waste and Sewage Sludge.

Persistent organic pollutant inhibition in the combustion process of polyvinyl chloride (PVC) by prior addition of an inhibitor is currently being studied, reducing the emission of pollutants, and thus reducing the large amount of waste PVC destined for landfill. In this work, the use of sewage sludge (SS) as an alternative to chemical inhibitors to improve the quality emissions of the incineration of polyvinyl chloride waste (PVC e-waste) was studied and optimized. Different combustion runs were carried out at 850 °C in a laboratory tubular reactor, varying both the molar ratio Ri (0.25, 0.50, 0.75) between inhibitors (N + S) and chlorine (Cl) and the oxygen ratio λ (0.15, 0.50) between actual oxygen and stoichiometric oxygen. The emissions of several semivolatile compounds families such as polycyclic aromatic hydrocarbons (PAHs), polychlorobenzenes (ClBzs), and polychlorophenols (ClPhs), with special interest in the emissions of the most toxic compounds, i.e., polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs) and dioxin-like polychlorinated biphenyls (dl-PCBs), were analyzed. A notable decrease in PCDD/F and dl-PCB formation was achieved in most of the experiments, especially for those runs performed under an oxygen-rich atmosphere (λ = 0.50), where the addition of sludge was beneficial with inhibition ratios Ri ≥ 0.25. An inhibition ratio of 0.75 showed the best results with almost a 100% reduction in PCDD/F formation and a 95% reduction in dl-PCB formation.

Comparative life cycle assessment of emergency disposal scenarios for medical waste during the COVID-19 pandemic in China.

The COVID-19 pandemic attracts concerns globally and leads to an exponential increase in medical waste generation, and disposal of medical waste is an urgent need for preventing the epidemic spread. Emergency disposal scenarios of medical waste generated during the COVID-19 pandemic require a systematic assessment to quantify their potential environmental impacts. The environmental impacts and key factors of three movable disposal scenarios (i.e. incineration disposal vehicle, movable steam and microwave sterilization equipment both followed by co-incineration with municipal solid waste) were quantified via life cycle assessment approach. Furthermore, the environmental impacts of three movable disposal and two co-incineration scenarios were compared via life cycle assessment by expanding system boundaries. The results show that co-incineration with municipal solid waste has the lowest environmental impacts due to environmental benefits produced by power generation, while co-incineration with hazardous waste is the highest due to the high energy consumption. Energy consumption (i.e. kerosene, electricity and diesel) are the key factors for three movable disposal scenarios. For movable steam and microwave sterilization equipment followed by co-incineration with municipal solid waste, power generation from incinerating disinfected medical waste has significant beneficial environmental impacts due to avoided impacts of electricity consumption. The recommendations for improvement of the emergency disposal and management of medical waste during the COVID-19 pandemic globally and other serious epidemic in the future are provided.

Thermal treatment of sewage sludge in Germany: A review.

Sewage sludge from municipal wastewater treatment plants in Germany is currently disposed of via thermal treatment and agricultural utilization or used for landscaping. Increasing focus on hygiene, soil protection and most recently on phosphorus recovery combined with the associated legal changes leads to an increased relevance of thermal sewage sludge treatment processes. This article reviews existing technologies for thermal treatment of sewage sludge with a view to the situation in Germany. Thermal sewage sludge treatment can be divided into different processes: drying reduces high water contents of mechanically dewatered sewage sludge and often precedes subsequent treatment processes. Today, most of the sewage sludge in Germany is incinerated, about half in mono-incineration, mostly in stationary fluidized beds, and the other half in co-incineration, in particular in coal-fired power plants, cement kilns or, to a lesser extent, waste incineration plants. Some alternative thermal processes, mainly pyrolysis and gasification, but also metallurgical approaches, are tested in bench or pilot scale. Recent amendments to the German Sewage Sludge Ordinance will restrict the disposal route of co-incineration in future. Consequently, a significant increase in mono-incineration capacity is expected. These processes should enable the combination of environmentally friendly disposal and phosphorus recovery.

Thermodynamic equilibrium predictions of zinc volatilization, migration, and transformation during sludge co-incineration.

The effects of interactions between and among chlorine (Cl), sulfur (S), phosphorus (P), and minerals on migration, transformation, and volatilization of zinc (Zn) were numerically simulated in sludge co-incineration using the chemical thermodynamic equilibrium method. Our results showed that all the minerals of Fe2 O3 , Al2 O3 , Fe2 O3 , and TiO2 except for CaO in the sludge co-incineration system reacted with Zn which inhibited the Zn volatilization. The presence of S and P was beneficial to the formation of ZnSO4 (s) and Zn3 (PO4 )2 (s). Cl weakened the chemical reactions between the minerals and Zn, thus increasing the Zn volatilization. Changes in Zn transformation and migration induced by the coupling of Cl + S were mainly controlled by Cl, S, and the minerals, while those induced by Cl + P and S + P were mainly controlled by P and S + P. The presence of P + Cl, S + Cl, S + P, S + Cl + P, Cl, and Al2 O3 in the coexisting mineral system controlled the reactions between the minerals and Zn.

Profiles of polychlorinated biphenyls (PCBs) in cement kilns co-processing solid waste.

Co-incineration of sewage sludge in cement kilns can be used for its disposal. In the present study, samples were collected from three cement production runs where sewage sludge and other wastes (e.g. municipal solid waste, waste acid and wet sewage sludge) were co-processed. The samples were analyzed for polychlorinated biphenyls (PCBs). The dioxin-like (dl)-PCB concentrations in the stack gases from run 1, 2, and 3 were 344.6, 548.7, and 104.3 pg m-3, respectively. The toxic equivalency (TEQs) values for runs 1, 2, and 3 were 5.6, 8.9, and 0.7 pg TEQ Nm-3, respectively. Calculation of net emissions for the three runs indicated that the co-incineration of other waste in addition to sewage sludge in cement kilns would not increase emission of the dl-PCBs. PCB concentrations in samples from the suspension boiler and humidifier tower, kiln-end bag filter, and cyclone preheater were much higher than those in samples from the kiln head area, indicating that these stages will be important for controlling PCB formation. Chlorinated biphenyl (CB)-77, CB-105 and CB-118 were the major dl-PCB congeners, CB-52, CB-101 were the major indicator PCB congeners, and tetra-CB to hexa-CB were the major homologues for the total input or output materials.

Field study and theoretical evidence for the profiles and underlying mechanisms of PCDD/F formation in cement kilns co-incinerating municipal solid waste and sewage sludge.

A field study and theoretical calculations on the profile and formation mechanism of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from two cement kilns co-incinerating municipal solid waste and sewage sludge were performed, and the PCDFs were mainly focused. The back-end areas of the cement kilns were identified to be the major sites of PCDD/F formation according to their distributions in particulate samples from different process stages. The proportions of tetra- to hexa-chlorinated dibenzofurans (∑Cl4-6CDFs) at the kiln back-end areas were in the range of 50-80% of the total PCDD/Fs in mass concentrations and 62-87% in toxic equivalent concentrations. These results indicated that ∑Cl4-6CDFs are the dominant homologs that should be the focus for reducing PCDD/F emissions in cement kilns that co-incinerate municipal solid waste and sewage sludge. It is speculated that the low contents of oxygen and copper compounds, as well as the alkaline conditions, may contribute to the dominance of ∑Cl4-6CDFs in the PCDD/Fs formed. Chlorination was assumed to be the mechanism of formation of PCDFs. The results from model predictions and thermodynamic calculations used to test this assumption were consistent with the PCDF profiles observed from the field study.

Case study of an MBT plant producing SRF for cement kiln co-combustion, coupled with a bioreactor landfill for process residues.

The paper describes the performances of the energy recovery pathway from the residual waste based on the production of a Solid Recovered Fuel (SRF) to be exploited via co-combustion in a cement kiln. The SRF is produced in a single stream Mechanical-Biological Treatment plant, where bio-drying of the waste is followed by mechanical refining in order to fulfil the quality requirements by the cement kilns. Peculiar of this MBT is the fact that sorting residues are disposed in a nearby landfill, managed according to a bioreactor approach, where landfill gas is collected for electric energy recovery. A detailed mass and energy balance of the system is presented based on one year operational data, followed by its Life Cycle Assessment. Results show that the system is energetically and environmentally effective, with most of the impacts being more than compensated by the savings of materials and energy. Major role in determining such outcome is the displacement of petcoke in the cement kiln, both in terms of its fossil CO2 emissions and of its life cycle impacts, including the trans-oceanic transport. To check the robustness of the results, two sensitivity analyses are performed on the landfill gas collection efficiency and on the avoided electric energy mix.

Destruction of the flame retardant hexabromocyclododecane in a full-scale municipal solid waste incinerator.

Hexabromocyclododecane containing polystyrene foam obtained from the building and construction market has been co-incinerated in a full-scale waste incineration plant. The co-feeding of 1 and 2 wt% of polystyrene foam had no influence on the operation of the plant. The bromine content increased the raw gas hydrogen bromide concentration slightly. The air emission, including that of dioxins and bromine, was not altered and so was the quality of the solid residues. The hexabromocyclododecane concentrations in the solid residues were almost identical, regardless of whether or not and how much polystyrene foam was added. The obtained destruction efficiency was >99.999% independent of the amount of added polystyrene foam. This finding indicates a virtually total destruction of hexabromocyclododecane.

Trabalho e saúde: a atividade da queima de resíduos tóxicos em fornos de cimenteiras de Cantagalo, Rio de Janeiro / Work and health: the activity of burning toxic waste in cement kilns in Cantagalo, Rio de Janeiro State

Este estudo ocupa-se de analisar as condições de trabalho e saúde a partir dos relatos dos trabalhadores envolvidos na atividade de coprocessamento de resíduos tóxicos em fornos de cimenteiras de Cantagalo (RJ). Realizamos uma investigação qualitativa baseada na utilização de roteiro semi-estruturado, na qual foram entrevistados treze indivíduos. Na análise do discurso, foi possível observar falhas no planejamento do processo de trabalho, na identificação de riscos, na prevenção de agravos, no monitoramento de impactos à saúde e ao ambiente, bem como na identificação e notificação aos órgãos competentes. A assimilação das incertezas do processo, favorecendo os interesses dos empreendedores, permitiu que recaísse sobre os trabalhadores o ônus do adoecimento, aceitável na medida em que se negam evidências clínicas. Torna-se imperioso amplo debate que envolva entes públicos e privados, a sociedade e suas representações, confrontando-se questões éticas, ambientais e de saúde aos interesses do capital, para que se estabeleçam novas diretrizes para o processo.

This study analyzes the work and health conditions through the discourse of the employees involved in the activity of toxic waste co-processing in cement kilns in Cantagalo, RJ. A qualitative approach was adopted using a semi-structured interview with 13 individuals. After analyzing the discourse, it was possible to observe relevant failures in the work process planning, in the identification of risks, in preventing diseases, in monitoring health impacts and to the environment, even their identification and notification to the competent authorities. The assimilation of the uncertainties of the process, favoring the interests of the entrepreneurs, has passed on the workers the burden of illness, rendered acceptable in that they deny clinical evidences. It is imperative to establish a broad debate involving public and private entities, the society in all its representations, confronting ethical, environmental and health issues to the interests of capital in order to set new guidelines for the process.

A coincineração de resíduos em fornos de cimento: riscos para a saúde e o meio ambiente / Co-incineration in cement kilns: health and environmental risks

O objetivo do artigo é discutir a forma como a coincineração de resíduos em fábricas de cimento vem crescendo no Brasil, bem como seus impactos sobre a saúde humana e o meio ambiente. Informações gerais sobre mercado e efeitos sobre a saúde foram obtidas através de revisão bibliográfica e alguns estudos de caso, escolhidos a partir de debate com integrantes da Rede Brasileira de Justiça Ambiental, foram construídos para ilustrar a situação no Brasil. Os estudos encontrados mostraram que, independente do nível de desenvolvimento tecnológico dos países, a saúde dos trabalhadores e das pessoas que moram próximas às fábricas de cimento vem sendo prejudicada pela poluição emitida pelas empresas de cimento, em especial por aquelas que praticam a coincineração. Além disso, no contexto brasileiro, a vulnerabilidade das instituições e populações afetadas tende a agravar este problema. Como conclusão, defende-se o aumento da capacidade institucional dos órgãos brasileiros responsáveis pelo monitoramento das atividades industriais, bem como uma rediscussão mais aprofundada dos aspectos políticos e éticos ligados ao transporte e comércio de resíduos industriais.

In this article we discuss the development of hazardous waste co-incineration in cement kilns in Brazil as well as its impacts on health and the environment. Information was gathered through an extensive review on social and environmental impacts of co-incineration, and case studies, chosen after discussion with social movement representatives concerned with the co-incineration issue and related to the Brazilian Network on Environmental Justice, are described to illustrate the reality of co-incineration in Brazil. Studies showed that workers and community health suffers negative impacts from such practices in high-, middle- and low-income countries. In the Brazilian context, the institutional and social vulnerability intensifies these problems. To conclude, we argue for the necessity of increasing the institutional capacity of health and environmental agencies in Brazil, through staff training and better infra-structure. Additionally, we also propose a return of the debate about political and ethical aspects of industrial waste trade.